The Dos and Don’t of Forklift Battery Maintenance

June 11, 2022 12:00 am Published by Leave your thoughts

A forklift battery maintenance checklist is a great way to ensure your forklift batteries are always in top condition. By following this simple forklift battery maintenance guide, you can prolong the life of your batteries and avoid costly repairs. Here are forklift battery maintenance checklist.


Below are things you should do on a regular basis to properly maintain your industrial batteries for forklifts:

  • Keep Forklift Batteries Clean and Free of Corrosion. 

Regular cleaning will prevent the build-up of harmful acids and lengthen the battery life. This can be done by using a mild solution of baking soda and water. Ensure that all connections are free of corrosion before connecting the charger.

  • Inspect Forklift Batteries Regularly for Leaks or Cracks. 

If you notice any damage, replace the battery immediately. The signs of a forklift battery failure are a hissing sound, foul smell, and a crackled or swollen case. This is caused by the release of hydrogen gas during the charging process.

  • Always Use the Correct Charger for Your Forklift Batteries. 

Using the wrong charger can damage the battery and shorten its life. Ensure that the charger is compatible with the voltage and capacity of the battery. Also, check that the charger is in good working condition and has the correct settings.

  • Follow the Manufacturer’s Instructions for Charging Forklift Batteries. 

Overcharging can damage the battery and shorten its life. It is best to charge forklift batteries overnight so they are fully charged by the next day. Doing this will also help to prolong the life of the battery.


Here are a few things you should avoid doing to prolong the life of your forklift batteries:

  • Don’t Discharge Forklift Batteries Too Much. 

Discharging the battery too much can cause damage. Discharge the battery only when necessary, such as when using the forklift. The impact of discharge on the battery life will depend on how often you discharge it. 

  • Don’t Store Forklift Batteries in a Hot or Cold Environment. 

Batteries should be stored in a temperature-controlled environment to prevent overheating or freezing. When storing forklift batteries, ensure they are not exposed to direct sunlight or extreme temperatures. The best place to store forklift batteries is in a cool, dark place.

  • Don’t Expose Forklift Batteries to Water or Other Liquids.

Water can damage the battery and shorten its life. If the storm comes into contact with water, dry it immediately with a clean cloth. Also, keep forklift batteries away from other liquids, such as oil, gasoline, or solvents.

  • Don’t Attempt to Repair Forklift Batteries Yourself. 

Batteries are complex devices, and trying to fix them yourself can be dangerous. The appropriate way to deal with a damaged battery is to replace it with a new one. You may be able to find forklift batteries for sale at your local forklift dealer or online.

Bottom Line

With this forklift battery maintenance checklist, you can be sure that your forklift batteries are always in top condition. By following the dos and don’ts of forklift battery maintenance, you can prolong the life of your batteries and avoid costly repairs.

If you need forklift battery maintenance, contact the experts at Remis Power Systems Inc. We offer a wide range of forklift battery services, including cleaning, inspection, and repair. We also carry a wide selection of forklift batteries and chargers so that you can find the perfect solution for your needs. Contact us today to learn more about our forklift battery services.

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